TracezGlobal

The optimisation of process plants requires effective management of maintenance operations and equipment, along with plant reliability and durability. The main aim of a revamp is to improve basic parameters like volume or processing efficiency. Revamping and debottlenecking require flexibility in planning and proficiency in the right engineering gear. Therefore, to optimize and maintain the fundamental performance of a unit, this program is important to take you beyond a surface level of study.

Overview

Introduction

This training program provides participants with a comprehensive overview of the principles and practices involved in optimizing, revamping, and debottlenecking process plants within the oil, gas, and petrochemical industries, including design, storage facilities, and inventory management, understand utility management, and expand your knowledge on optimisation, revamping, and debottlenecking process plants. Through interactive sessions and practical case studies, participants will gain valuable insights into the strategies, methodologies, and tools utilized to enhance efficiency, increase throughput, and improve overall plant performance.

Who Should Attend

Process plant technical professionals
Engineers, technicians, and operators
Supervisors and maintenance personnel
Project engineers
Engineering and technical personnel

Learning Outcomes

Understand plant optimisation and energy conservation in detail
Describe and practice the managerial tools needed to effectively optimise plant operations
Evaluate the concept of capacity creep and discuss the methodology of the cost-effective debottlenecking strategies
Implement systematic methods of optimising plant reliability including root cause failure analysis, logic diagrams, fault trees, etc.
Identify the role and importance of management and enterprise information systems in plant optimisation

Modules

Day 1

Overview of Process Plant Operation

Overview of Optimisation Technologies for Process Plants
Elements of Process Plant Optimisation Procedure
Constraints in Optimisation:
- Production
- Operation
- Economy
- Environment
Optimisation Approaches
Mathematical Models and Physical Models
Correlation between Process Optimisation and Process Control
Workshop: Examples and Solutions

Day 2

Process Plant Optimisation Basics

Process Plant Optimisation
Process Control Basics
Elements of Process Plant Optimisation
Components to Optimise Industrial Processes
Mathematical Model of Process
Process Variables
Simulation Technology to Plant and Control
The Basics of Heat Integration

Day 3

Energy Management for Businesses & The Environment

Industrial Energy Management
Energy Efficiency for Businesses and the Environment
Energy Use and in Process Industry
Energy Management Standard: Details
Energy Management Standard: Features
Obstacles for Energy Management Programs

Day 4

Energy Conservation

World Standards and Benchmarking Guidelines
Useful Practices in Process Plant Energy Management
Energy Conservation Check List for Industrial Plants
Energy Conservation Opportunities
Energy Audit
Energy Audit Types
Benchmarking Energy Intensity and Usage

Day 5

Plant Optimisation Activities

Implications of Plant Optimisation Activities
Technological Modifications to the Plant
Technology Licenses
Impact on Human Resources
Good Safety - Good Business
Safety Costs: Costs of Injuries

Revamping and Debottlenecking Strategies

Revamping Strategies
Production Capacity Enhancement
Maintenance, Energy, Utilities, Environmental and Safety Parameters
Economic, Planning, and Project Management Issues
Case Studies

Mode Of Learning

online, classroom

Course Code

TOG005

Price

2000

Duration

5 Days

Language

English

Certification

Yes

Process Plant Optimization, Revamping and Debottlenecking